Control Plan

About training:

Control Plan is a documented description of systems and processes needed for product management. Within the automotive industry it is required as a mandatory output of a manufacturing process design. This basic document describes every control and management mechanism, that control process parameters and products characteristics within the manufacturing process in an organization.

AIAG published a new Control Plan manual, 1st edition, on 1/3/2024. It was created by dividing the originally common manual APQP and Control Plan. Provides information for creating, updating and maintaining all types of control plans, including the newly introduced “safe-launch”. It also contains an updated form, requirements for special characteristics and their transfer to management plans, including “pass through” characteristics, and other interesting and important information. The updated training provides you with all the information contained in the new manual, including examples of control plans for various manufacturing, assembly and inspection processes.

Objectives:

• Acquaint oneself with the automotive industry`s control plan requirements (the IATF 16949, AIAG Control Plan 1. edition, the OEM requests – Original Equipment Manufacturer)
• Types of CP`s for different project phases: prototype CP, pilot run CP, mass production CP, and safe-launch CP
• Acquaint oneself with the CP form and explain individual items on examples from various manufacturing/assembly processes
• CP creation within APQP, links to other tools and documents: P-FMEA, PPAP, … instructions
• CP update and revision requirements in a project

Target group:

• A multidisciplinary team including every position in an organization (sales, marketing, project management, product development, manufacturing, engineering, quality, purchasing).
• Participants without experience in quality tools should first complete the Quality Awareness training which has basic summary of methods and tools.

Type of certification: based on training completion and a test – a certificate

Training duration: 1 day ( training + workshop )

Expert guarantor: Mgr. Roman Brziak